Dry Cast Resin Transformers

Dry Cast Resin Transformers

Details:
Discover reliable dry cast resin transformers (up to 35kV). Self-extinguishing, low maintenance, and energy-efficient. Request a custom quote today.
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Description
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Zhejiang Jiangshan Hengli Electrical Co., Ltd. is one of the leading manufacturers and suppliers of dry cast resin transformers in China. If you're going to wholesale durable dry cast resin transformers made in China, welcome to get pricelist from our factory. All customized products are with high quality and low price.

 

This is a Dry Cast Resin Transformer, it features high insulation and heat resistance, ensuring stable, durable operation in high-temperature, humid, and dusty environments. Its high-permeability grain-oriented silicon steel core reduces no-load loss, current, and operating noise. Ultra-low partial discharge, strong short-circuit withstand capability, and high mechanical stability ensure reliable performance under electrical and mechanical stress. With low losses, high energy efficiency, quiet operation, and long service life, it reduces operating and maintenance costs. Its compact design saves installation space, supports floor mounting, simplifies installation, and requires minimal routine maintenance.

 

Key Specifications

 

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Capacity Range: 50kVA – 25,000kVA (customizable for residential, industrial, and utility applications)

Voltage Classes: High-voltage primary up to 35 kV; Low-voltage secondary typically 400V / 480V

Insulation Class: Class F (155∘C) or Class H (180∘C)

Cooling Method: AN (Air Natural) / AF (Air Forced)

Protection Class: IP00 (indoor), IP20, IP23, or custom outdoor enclosures

Frequency: 50 Hz / 60 Hz

 

Core Construction

Core

Made of high-permeability, cold-rolled grain-oriented (CRGO) silicon steel laminations with optimized joint angles to reduce no-load losses and noise.

Windings

High-voltage coils are cast in epoxy resin under vacuum to eliminate partial discharge. Low-voltage coils utilize copper/aluminum foil sheets to ensure high mechanical strength against short-circuit forces.

Encapsulation

Premium epoxy resin mixture reinforced with fiberglass, providing superior flame-retardant, self-extinguishing, and moisture-proof capabilities.

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Dry Cast Resin Transformer vS. Oil-Immersed Transformer

 

The choice between a dry type and oil-immersed transformer depends on the project environment and technical requirements.

Feature

Dry Cast Resin Transformer

Oil-Immersed Transformer

Insulation Medium

Solid insulation

Insulating oil

Oil Leakage Risk

No

Yes

Fire Risk

Lower

Higher

Oil Maintenance

Not required

Required

Indoor Installation

Highly suitable

May require additional fire protection

Maintenance

Low

Higher

Environmental Concerns

Low

Oil handling required

Space Requirements

Compact

Typically requires additional oil-related components

For indoor, fire-sensitive, environmentally sensitive, and maintenance-sensitive applications, a dry cast resin transformer can provide significant operational advantages.

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Testing & Quality Assurance

 

We support personalized customization on voltage ratio, tapping range, protection grade, loss parameter, frequency, color and structural size. Each transformer undergoes strict testing procedures before delivery:

Routine tests (Factory Test)of transformer

1,Winding Resistance Measurement

2,Ratio Test (Voltage Ratio Measurement)

3,Transformer vector group test

4,Short-Circuit Impedance & Load Loss Test

5,No-Load Loss & No-Load Current Test

6,Insulation Resistance Test

7,Tests on-load tap-changer.

8,Oil pressure test on transformer to check against leakages past joints and gaskets

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All products comply with IEC 60076 standard, and all other major international standard.

 

Certificates

 

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FAQ

 

Q: Do cast resin transformers work with variable frequency drives (VFDs)?

A: Standard cast resin transformers are designed for 50/60 Hz sinusoidal power. VFD outputs contain harmonic frequencies that cause additional heating in transformers. If your load is VFD-fed, tell us during specification. We can design a rectifier-grade or harmonic-rated transformer with oversized neutral conductors, electrostatic shields, and derated thermal performance to handle the distorted waveform safely.

Q: What is the difference between SCB10, SCB12, and SCB14 series?

A: These are Chinese model designations indicating loss levels. SCB10 is the baseline efficiency class. SCB12 offers roughly 10% lower no-load loss and meets stricter efficiency standards now common in government tenders. SCB14 is the highest efficiency tier, with losses reduced another 15–20%, ideal for projects where energy savings justify a higher first cost. We manufacture all three series and will recommend the right class based on your load factor and electricity rates.

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