Power Transformer With OLTC

Power Transformer With OLTC

Details:
Power Transformer with OLTC from Zhejiang Hengli Electrical, designed for continuous voltage regulation under load. Custom voltage, capacity, tap range and control options for substations, utilities and industrial power systems.
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Description
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Zhejiang Jiangshan Hengli Electrical Co., Ltd. is one of the leading manufacturers and suppliers of power transformer with oltc in China. If you're going to wholesale durable power transformer with oltc made in China, welcome to get pricelist from our factory. All customized products are with high quality and low price.

 

Zhejiang Hengli Electrical manufactures Power Transformers with OLTC (On-Load Tap Changer) for power systems where supply voltage needs to be adjusted without interrupting the load. Unlike an off-circuit tap changer, an OLTC allows the transformer ratio to be changed while the transformer remains energized and supplying power. This makes it suitable for networks with fluctuating voltage, changing load demand or long distribution feeders.

For utility and industrial projects, the OLTC is selected according to the transformer rating, voltage class, required regulation range, step voltage, current and control scheme rather than treated as a standard accessory. Zhejiang Hengli Electrical can configure the transformer and OLTC as an integrated solution based on the project's electrical specifications.

 

Main Parameters

 

Item

Typical Configuration

Transformer Type

Oil-Immersed Power Transformer

Rated Capacity

Custom according to project

HV Voltage

6 / 10 / 11 / 33 kV or customized

LV Voltage

0.4 / 0.415 kV or customized

Frequency

50 / 60 Hz

Phase

3 Phase

Cooling

ONAN / ONAF as required

Winding

Copper or Aluminum

Tap Changer

OLTC

Tap Range

Customized, commonly specified around ±5% to ±10%

Standards

IEC or project requirements

Final ratings, tap positions, regulation range and OLTC type are determined by the transformer specification and system requirements.

 

Construction and OLTC Configuration

 

The transformer consists of a magnetic core, HV/LV windings, insulation system, oil-filled tank, bushings, cooling equipment and protection accessories. The OLTC is integrated with the tapped winding and operated through a motor-drive mechanism. Depending on the project, the tap changer can use conventional or vacuum switching technology. Modern vacuum OLTC designs are also available for applications requiring reduced switching wear and specific maintenance arrangements.

The control system can be configured for automatic voltage regulation (AVR) or manual operation. For utility projects, remote monitoring and control interfaces can also be specified according to the substation automation system.

product-800-800
product-799-799

 

Key Features & Advantages

 

product-2000-1848

Continuous voltage regulation
The OLTC changes the effective transformer ratio while the transformer remains in service, helping maintain the required bus or feeder voltage without planned power interruption.

Designed around the actual grid condition

Tap range, step voltage, rated current and tapping location can be selected according to the project's voltage fluctuation and load profile.

Suitable for variable-load systems

The transformer can respond to changing network conditions, making it suitable for substations, industrial plants and renewable-energy-connected grids.

Integrated control and protection

Motor drive, position indication, voltage regulation control and required protection functions can be coordinated with the transformer design.

Factory testing before delivery

Routine transformer tests and OLTC operation checks can be arranged before shipment, with technical documentation and test reports supplied according to the agreed specification.

Typical Application

Power Transformers with OLTC are commonly used in utility substations, industrial substations, renewable-energy grid connections, commercial power networks and large distribution systems where voltage stability is important. OLTC-equipped transformers are also used in modern networks to support changing loads and renewable integration.

For example, a 1250 kVA, 11/0.415 kV oil-immersed transformer with OLTC can be configured for an industrial distribution system experiencing significant incoming-voltage fluctuations. Instead of shutting down the transformer to change taps, the OLTC can adjust the ratio during operation, helping maintain a more stable LV supply.

product-489-489
product-800-800

 

FAQ

 

Q: What is the difference between OLTC and an off-circuit tap changer?

A: An OLTC changes transformer taps while the transformer is energized and carrying load. An off-circuit tap changer requires the transformer to be de-energized before changing the tap position.

Q: Can the OLTC tap range be customized?

A: Yes. The regulation range, number of positions and step voltage should be specified according to the system voltage and operating requirements.

Q: Can you supply automatic voltage regulation?

A: Yes. Automatic or manual OLTC control can be configured, with remote control and monitoring options available for suitable projects.

Q: What information should I provide for an OLTC transformer quotation?

A: Capacity, HV/LV voltage, frequency, phase, tap range, required tap positions, vector group, impedance, cooling method and applicable standard are useful starting points. For OLTC selection, the required voltage regulation, number of steps and operating conditions are particularly important.

 

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Request a Technical Datasheet & Quotation

Send your transformer capacity, voltage ratio, OLTC regulation range and application to Zhejiang Hengli Electrical. Our engineering team can provide a project-specific configuration, technical datasheet and quotation.

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